Manual Butt Fusion Welders
Engineered for Iraq's Extreme Pipelines
Anabeeb IQ sets the benchmark for HDPE pipe joining in the Middle East. Our EPM-Series manual butt fusion machines are calibrated to withstand Iraq's 55°C+ heat and dust, delivering certified leak-proof joints for oil, gas, and water infrastructure across Baghdad, Basra, and Erbil.
Standard Compliance
ISO 12176-1 / DVS 2207
Machine Architecture
Heavy-Duty Construction for HDPE/PP
Built to exceed DVS 2207 and ISO 12176 standards, our manual fusion welders utilize a tripartite engineering system. Designed for high-stress polyethylene (PE100) pipe networks, ensuring absolute stability on rough Iraqi terrain.
Distortion-Free Basic Frame
The chassis is forged from high-tensile aluminum alloy to prevent axial misalignment during high-pressure fusion cycles.
- 4x Hardened Steel Clamping Inserts
- Anti-twist Geometry for Rough Terrain
PID Digital Heating Plate
Teflon-coated (PTFE) heater with advanced PID control ensures temperature stability (±2°C), crucial for PE100 welding in varying ambient temperatures.
- Precise Digital Temp Regulation
- Industrial Grade PTFE Coating
High-Torque Milling Cutter
Heavy-duty electric planer with double-edged HSS blades guarantees perfectly parallel pipe ends, essential for eliminating oxidation before fusion.
- Interlock Safety Switch System
- Dust-Sealed Copper Motor
Fusion Protocol
DVS 2207 Welding Standard
Technical Protocol
"Strict adherence to the German DVS 2207-1 parameters guarantees that the welded joint offers higher tensile strength than the pipe itself."
Facing & Planing
Pipe ends are milled to achieve absolute planarity, removing the oxidized layer to ensure pure molecular contact.
Bead Formation (Pre-Heat)
Pressure is applied against the heating plate until a uniform melt bead forms around the entire pipe circumference.
Heat Soaking Phase
Pressure is reduced to soak levels, allowing thermal energy to penetrate the pipe wall deep enough for fusion without structural collapse.
Changeover & Joining
Heater removal and pipe joining occurs within split-second timing to prevent melt cooling, ensuring a homogenous bond.
Cooling Under Pressure
The joint is held immobile under specific pressure to allow polymer chains to re-crystallize perfectly, preventing brittle failure.
Polymer Engineering Science
Our machines facilitate optimal 'Interfacial Co-Crystallization'. By strictly controlling temperature and pressure, we merge the molecular chains of PE100 pipes, creating a monolithic structure capable of withstanding the high-pressure demands of Iraq's water and hydrocarbon networks.
100%
Leak-Proof Joint Security
Built for The Middle East
Performance at 55°C Ambient Heat
Imported European machines often overheat in the Iraqi summer. Anabeeb IQ machines are upgraded with tropicalized components to maintain welding accuracy even in the harshest environments of Southern Iraq.
Tropicalized Thermal Management
High-capacity PID controllers maintain consistent heater plate temperature even when direct sunlight pushes field temperatures above 50°C.
Sandstorm Defense System
IP54-rated motor housings and sealed bearings protect critical moving parts from the fine silica dust common in Baghdad and Anbar.
Salinity Corrosion Resistance
Multi-layer powder coating and galvanized hydraulics resist the corrosive high-salinity soil conditions found in Basra's oil fields.
Generator Voltage Stabilizers
Built-in surge protection handles voltage spikes from portable field generators, preventing electronic board failure on remote sites.
Machine Specifications
EPM Series: Technical Data Matrix
Engineering data for EPM-4M Manual Butt Fusion machines. Selecting the right machine size for your SDR11, SDR17, and SDR26 HDPE pipe projects.
| Model Number | Welding Range (OD) | Total Power / Voltage | Weight (Net/Gross) | Shipping Dimensions |
|---|---|---|---|---|
| EPM160-4M Technology Information |
40mm
50mm
63mm
75mm
90mm
110mm
125mm
140mm
160mm
|
1.71 KW / 220V
Standard Single Phase
|
Net 44.2 Kg Gross 52.2 Kg |
77*57*45 cm
Plywood Cases
|
| EPM200-4M Technology Information |
63mm
75mm
90mm
110mm
125mm
140mm
160mm
180mm
200mm
|
2.31 KW / 220V
Standard Single Phase
|
Net 51.7 Kg Gross 66.2 Kg |
77*60*57 cm
Plywood Cases
|
| EPM250-4M Technology Information |
63mm
75mm
90mm
110mm
125mm
140mm
160mm
180mm
200mm
225mm
250mm
|
2.83 KW / 220V
Standard Single Phase
|
Net 110.6 Kg Gross 130.6 Kg |
105*75*70 cm
Plywood Cases
|
Individual Component Weights (Kg)
Basic Frame
34 | 39 | 85
Heating Plate
2.7 | 3.6 | 5.5
Milling Cutter
6 | 7 | 17.5
Support Rack
1.5 | 2.1 | 2.6
360° Technical Asset Inspection
Engineering Visual Documentation
Comprehensive visual breakdown of the Anabeeb-IQ Manual Butt Fusion system components. High-precision assets detailing the structural integrity and field performance of our HDL-series welding technology.
Deployment: Basra Site
Operational Precision
Result: Certified Integrity
Download Engineering Catalog
Get the complete technical datasheet, welding parameters, and maintenance guide for the EPM Series.
Operator Safety
Safety First: HSE Compliant Design
Accidental Start Prevention
The milling cutter features a micro-switch that prevents the motor from starting unless it is correctly locked into the frame, preventing hand injuries.
Thermal Overload Breakers
Automatic circuit breakers cut power instantly during voltage surges or overheating, protecting both the operator and the equipment.
International Compliance Standards
ISO
12176-1:2017
CE
2006/42/EC
DVS
2207-1
ISO
9001:2015
"Aligned with Iraq's Ministry of Oil HSE requirements and International DVS standards for zero-accident operations."
Warranty
1-Year Iraq Warranty
Full mechanical and electrical warranty coverage, honored directly at our service centers in Baghdad.
Training
Certified Welding Training
We offer on-site certification courses for your welding technicians to ensure DVS-compliant joints.
Stock
Immediate Stock in Iraq
We hold the largest inventory of machines (63mm to 250mm) and spare parts ready for same-day dispatch.
Spare Parts
Lifetime Spare Parts
From heating elements to clamp inserts, we keep every spare part in stock to prevent machine downtime.
Why Choose Anabeeb IQ?
The Only Localized Fusion Expert in Iraq
Don't risk project delays with overseas suppliers. We combine German-standard technology with local Iraqi support, ensuring your pipeline projects stay on schedule.
24/7 Engineering Support Across All Governorates
Quality Control
Lab-Tested for Leak-Free Performance
Before delivery to your site, every EPM machine undergoes a 14-point stress test to verify pressure holding and thermal uniformity.
100%
Pre-Shipment Tested
DVS
Compliance Verified
ISO
Certified Facility
Quality Checklist
-
Heater Plate Thermal Uniformity Scan
-
Coaxial Alignment Laser Calibration
-
Planer Motor Load Stress Test
-
Insulation Resistance & Grounding Test
Get a Quote
Equip Your Project with the Best.
Contact Anabeeb IQ engineering team for technical advice or a competitive price offer for your pipeline project.